{"id":389,"date":"2016-04-23T12:06:37","date_gmt":"2016-04-23T12:06:37","guid":{"rendered":"http:\/\/enso.hr\/en\/?page_id=389"},"modified":"2026-05-08T06:27:36","modified_gmt":"2026-05-08T06:27:36","slug":"scada-visualization","status":"publish","type":"page","link":"https:\/\/enso.hr\/en\/scada-visualization\/","title":{"rendered":"SCADA System for Visualization and Monitoring of Production Lines and Machines"},"content":{"rendered":"\n
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SCADA Systems and Process Visualization<\/h2>\n\n\n\n

In a modern industrial environment, data is the most valuable resource. We specialize in developing advanced SCADA applications<\/strong> that utilize the latest technologies to make your process transparent and efficient. Our solutions do not just provide a visual display; they enable precise monitoring and in-depth data analysis<\/strong> collected directly from machines and production lines. <\/p>\n\n\n\n

Through intuitive interfaces on machine panels (HMI<\/strong>) and automated report generation<\/strong>, we transform complex raw data into understandable information crucial for production optimization. We focus on: <\/p>\n\n\n\n

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  • Open standards architecture<\/strong> that allows easy connection with existing equipment.<\/li>\n\n\n\n
  • High level of cybersecurity<\/strong> and data protection.<\/li>\n\n\n\n
  • System scalability<\/strong>, from individual machines to complete factory plants.<\/li>\n<\/ul>\n\n\n\n

    IoT integration and location-independent monitoring system<\/h2>\n\n\n\n

    Our SCADA applications, which collect data from PLCs and process it on local servers, are a natural part of the IoT (Internet of Things)<\/strong> paradigm. By connecting sensors, actuators, and other devices to a central application, we enable real-time data collection, visualization, and analysis. Using web technologies, these same data and system monitoring become accessible on any device \u2013 from desktop computers to tablets and mobile phones \u2013 without the need for additional installations. This approach allows simultaneous access and system management from multiple locations, optimizing production processes, predictive maintenance, and faster informed decision-making. The combination of IoT and a web platform ensures maximum flexibility, transparency, and efficiency in working with production systems. <\/p>\n<\/div><\/section>\n\n\n\n

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    Intelligent Solutions for Process Monitoring and Control<\/h2>\n\n\n\n
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    Production Efficiency Monitoring<\/h3><\/div>
    <\/div>

    Our SCADA applications enable the management and monitoring of production plans, where set goals are compared with actual productivity in real-time through intuitive logical and comparative graphs<\/strong>.
    When calculating the percentage of realization, the system intelligently takes into account all factors affecting the process, such as planned breaks<\/strong>, downtime due to malfunctions<\/strong> or tool changes, material shortages, and similar.
    With complete traceability<\/strong> ensured throughout the entire cycle, our reports become a key tool for identifying bottlenecks and continuous optimization of your plant.<\/p><\/div><\/div>\n\n\n\n

    Monitoring Physical Quantities in the Process Industry<\/h3><\/div>
    <\/div>

    Our systems ensure the control of key parameters such as temperature, pressure, flow, and similar. With advanced data archiving, we enable complete batch quality repeatability<\/strong> in accordance with the strictest industry standards.
    Our process visualization includes dynamic trends with limit value display<\/strong>. The system signals every deviation in real-time with a visual indication on the graph<\/strong> and by archiving and notifying of the moment of the critical event<\/strong>.
    All data is generated into clear reports that serve as official documentation. <\/p><\/div><\/div>\n\n\n\n

    Integrated Management and Control<\/h3><\/div>
    <\/div>

    Our SCADA systems serve as a central digital bridge connecting physical equipment on the field with your business databases. The system enables direct process control<\/strong> \u2013 from sending commands to the PLC device for executing physical actions, to automatic data exchange with ERP systems.
    With automatic recipe management, this approach allows complete control over operations, where the interface simultaneously manages mechanics and synchronizes data in real-time. <\/p><\/div><\/div>\n\n\n\n

    Alarm Management and Early Warning Systems<\/h3><\/div>
    <\/div>

    Safety and timely information are priorities. Our solutions include advanced alarming logic<\/strong> that monitors all key physical quantities and system statuses. Every extraordinary event is immediately recorded and archived, and the system automatically triggers visual and audible signaling (signal tower)<\/strong> at the location itself.
    For maximum reliability, we implement systems for remote notification via SMS or e-mail<\/strong>, ensuring that responsible persons receive accurate information about a malfunction or downtime regardless of their location. <\/p><\/div><\/div>\n<\/div>\n<\/div><\/div>\n\n\n\n

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    Technologies Used for Visualization<\/h2>\n\n\n\n

    We use a technology stack that ensures top performance, data security, and interfaces that are as intuitive as modern web applications.<\/p>\n\n\n\n

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    Frontend: User Experience and Interface<\/h3>\n\n\n\n
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    • HTML5 & CSS3:<\/strong> The standard for creating responsive interfaces that perfectly adapt to any screen \u2013 from industrial panels to tablets and mobile phones.<\/li>\n\n\n\n
    • JavaScript, TypeScript:<\/strong> Enables system dynamism and interactivity, processing data directly in the browser without slowing down the server.<\/li>\n\n\n\n
    • React:<\/strong> A leading library for building fast and modular interfaces. It allows your SCADA application to run without page refreshes, providing a smooth experience similar to desktop applications. <\/li>\n<\/ul>\n\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t
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      \n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\"React\n\t\t\t\t<\/picture>\n\t\t\t\t
      <\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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      \n\t\t\t\t\tFrontend development for supervisory system web applications for machinery\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\n\n\n
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      Backend: Stability and Data Processing<\/h3>\n\n\n\n
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      • ASP.NET Core (Web API \/ MVC):<\/strong> A powerful Microsoft framework that guarantees maximum speed and security in communication between PLC devices and the end-user.<\/li>\n\n\n\n
      • C# (C-Sharp):<\/strong> A robust programming language in which we write complex data processing logic, ensuring system stability even under the heaviest loads.<\/li>\n\n\n\n
      • MS SQL & MySQL:<\/strong> Professional database management systems. We use them for secure storage of historical data, trends, and alarms, allowing you quick access to reports from any period. <\/li>\n<\/ul>\n\n\n\t\t\t\t\t\n\t\t\t\t\t\t\t\t\t\t\t
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        \n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\"Dotnet\n\t\t\t\t<\/picture>\n\t\t\t\t
        <\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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        \n\t\t\t\t\tBackend development for supervisory system web applications for machinery\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t
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        \n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\"C#\n\t\t\t\t<\/picture>\n\t\t\t\t
        <\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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        \n\t\t\t\t\tBackend development for supervisory system web applications for machinery\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t
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        \n\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\n\t\t\t\t\t\"MySQL\n\t\t\t\t<\/picture>\n\t\t\t\t
        <\/div>\n\t\t\t\t\t\t\t\t\t\t\t
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        \n\t\t\t\t\tDatabase creation for storing data collected from PLCs on machines\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t\t\t\t\t\t<\/div>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n
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        List of Completed Projects<\/h2>\n\n\n\n

        Below is a brief overview of several realized SCADA visualization projects.<\/p>\n\n\n\n

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        TDK Croatia, Kutina \u2013 Web application for parcel locker management<\/h3>\n<\/div>\n\n\n\n
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        \"ENSO<\/figure>\n<\/div>\n<\/div>\n\n\n\n

        For TDK Croatia<\/strong>, we developed an IoT solution that acts as a bridge between the user interface and physical hardware, enabling complete control over the parcel locker system.<\/p>\n\n\n\n

        Technical Specification of the System<\/h4>\n\n\n\n

        For the development of this robust platform running on a PC panel<\/strong>, we used state-of-the-art technologies:<\/p>\n\n\n\n

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        • Frontend:<\/strong> Developed in the React<\/strong> development framework.<\/li>\n\n\n\n
        • Backend:<\/strong> Based on the ASP.NET Core (.NET Core)<\/strong> architecture, which serves as a powerful and secure engine for processing business logic and communicating with the database.<\/li>\n\n\n\n
        • Communication:<\/strong> Implementation of Web API<\/strong> protocol and WebSocket<\/strong> for two-way real-time data exchange between the server computer, database, and PLC devices.<\/li>\n<\/ul>\n\n\n\n

          Key Technical Challenges and Solutions<\/h4>\n\n\n\n
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          • Real-time control:<\/strong> We developed a system that allows a command to open a compartment sent from the web application to be executed on the PLC in milliseconds, with immediate feedback on the success of the operation.<\/li>\n\n\n\n
          • Data integrity:<\/strong> Given that a large number of users access parcel lockers, we implemented advanced validation logic to avoid collisions (e.g., simultaneous opening of the same compartment) and ensure the accuracy of the status in the database.<\/li>\n<\/ul>\n\n\n\n

            Result<\/h4>\n\n\n\n

            The result is a highly efficient and transparent system that provides operators with insight into the status of each individual compartment in real-time. Users received a secure and modern interface for work, while the system owner gained a powerful tool for detailed activity analysis and operational optimization<\/strong>. <\/p>\n\n\n\n

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            \"ENSO
            Parcel locker homepage<\/figcaption><\/figure>\n\n\n\n
            \"ENSO
            Parcel locker settings<\/figcaption><\/figure>\n<\/figure>\n<\/div>\n<\/div><\/article>\n\n\n\n
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            TDK Croatia, Kutina \u2013 SCADA for current monitoring and alarming<\/h3>\n<\/div>\n\n\n\n
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            \"ENSO<\/figure>\n<\/div>\n<\/div>\n\n\n\n

            This system, developed for TDK Croatia<\/strong>, is a modern solution for precise monitoring of electrical parameters in the galvanization process. The project focused on real-time visualization of critical data collected from current transformers, ensuring process stability and rapid response to deviations. <\/p>\n\n\n\n

            Technical Specification of the System<\/h4>\n\n\n\n

            The system is built on a real-time architecture that provides immediate insight into plant status:<\/p>\n\n\n\n

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            • Frontend:<\/strong> A high-performance React<\/strong> application serving as the central dashboard for operators.<\/li>\n\n\n\n
            • Backend:<\/strong> ASP.NET Core<\/strong> with REST API<\/strong> implemented for historical data and SignalR (Websocket)<\/strong> technology for real-time data transfer.<\/li>\n\n\n\n
            • Database:<\/strong> Integration with the client’s existing database, ensuring secure storage of measurements, errors, and system settings.<\/li>\n<\/ul>\n\n\n\n

              Key Technical Challenges and Solutions<\/h4>\n\n\n\n

              The main task was to convert raw analog data from the PLC into meaningful digital information available on the network.<\/p>\n\n\n\n

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              • Two-way real-time communication:<\/strong> Using SignalR<\/strong> technology (Websocket), we enabled current data from the PLC to “flow” directly to operator screens without delay. This is crucial for detecting instantaneous current spikes or drops in tanks. <\/li>\n\n\n\n
              • Error management and administration:<\/strong> A complete CRUD system<\/strong> was developed for managing the operator list and classifying errors, giving the client full control over system administration.<\/li>\n\n\n\n
              • Advanced visualization:<\/strong> Dynamic graph generation was implemented, combining historical data with current measurements, allowing for easy comparison and trend analysis.<\/li>\n<\/ul>\n\n\n\n

                Result<\/h4>\n\n\n\n

                The client received a robust PC application that became the primary tool for quality control. The system enables: <\/p>\n\n\n\n

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                • Instant insight:<\/strong> Tabular and graphical display of current in real-time with automatic error reporting.<\/li>\n\n\n\n
                • Transparency:<\/strong> Detailed history of all alarms and operator activities, facilitating subsequent analysis of downtimes.<\/li>\n\n\n\n
                • Flexibility:<\/strong> Ability to remotely adjust process settings and alarm thresholds directly through the web interface.<\/li>\n<\/ul>\n\n\n\n
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                  \n
                  \"ENSO
                  SCADA system for current monitoring and alarming<\/figcaption><\/figure>\n\n\n\n
                  \"ENSO
                  Alarm history display<\/figcaption><\/figure>\n<\/figure>\n<\/div>\n<\/div><\/article>\n\n\n\n
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                  Knauf Insulation, \u0160kofja Loka, Slovenia – SCADA for monitoring material thickness in production<\/h3>\n<\/div>\n\n\n\n
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                  \"ENSO<\/figure>\n<\/div>\n<\/div>\n\n\n\n

                  For the needs of the Knauf Insulation factory in Slovenia, we developed a specialized system for precise real-time monitoring of insulation material thickness. The solution was implemented as an autonomous unit (control cabinet with PLC and industrial computer<\/strong>) ensuring maximum reliability without dependence on external network infrastructure. <\/p>\n\n\n\n

                  Technical Specification of the System<\/h4>\n\n\n\n

                  The system is integrated in a “compact” design, combining measurement and data processing in one place:<\/p>\n\n\n\n

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                  • Hardware:<\/strong> PLC device for receiving analog signals from thickness sensors and an industrial PC (Windows) serving as a local server.<\/li>\n\n\n\n
                  • Technology stack:<\/strong> React<\/strong> (Frontend) with Redux<\/strong> state management, .NET Core<\/strong> (Backend), and a local database.<\/li>\n\n\n\n
                  • Real-time visualization:<\/strong> Using SignalR<\/strong> technology, data is refreshed every 500ms, providing the operator with immediate insight into production stability.<\/li>\n<\/ul>\n\n\n\n

                    Key Technical Challenges and Solutions<\/h4>\n\n\n\n

                    The main focus was on display speed and easy data export for further laboratory analysis.<\/p>\n\n\n\n

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                    • Dynamic graphical display:<\/strong> A system was implemented that actively draws the last 20 measurements in a “sliding” graph, allowing the operator to focus on the current trend of material thickness.<\/li>\n\n\n\n
                    • Signal tower logic (OK\/NOK):<\/strong> The system automatically compares the measured thickness with set tolerances and in real-time controls the light signaling (traffic light) and records the status of each measurement.<\/li>\n\n\n\n
                    • Data transparency:<\/strong> Every change in system parameters is recorded in the Daily Logger<\/em>, ensuring a complete audit trail of machine operation.<\/li>\n<\/ul>\n\n\n\n

                      Result<\/h4>\n\n\n\n

                      The client received a reliable and simple quality control tool that does not require complex maintenance. Key benefits include: <\/p>\n\n\n\n