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Case studyFeeding systems
DU
Domagoj Uđbinac··2 min read

Automated feeding of GFP parts on an assembly line for Sensata

Six bowl and linear vibratory feeders for an assembly line of plastic GFP connector parts at Sensata Technologies in Bulgaria - all on AFAG drives, with Harting connectors for control directly from the line PLC.

Sensata logo
ENSO bowl feeders for O-rings and plastic inserts, a system for Sensata Technologies
Client
Sensata Technologies
Location
Sofia, Bulgaria
Year
2024
Industry
Automotive electronics
01 - Challenge

Six lines had to feed plastic GFP parts for connector assembly

For its connector assembly line, Sensata needed a feeding system for plastic parts - GFP elements - ready for pick-and-place handling. The requirement covered 6 feeding systems, bowl and linear, with shared technical requirements across the whole line.

Each system had to run on an AFAG drive, be controlled directly from the production line PLC via a Harting plug, and offer improved part sliding through a special coating - instead of separate control and a standard bowl surface for each system.

02 - Solution

Six identical feeding systems with Harting connectors and AFAG drives

We built 6 vibratory feeding systems for plastic connector parts. Each system consists of a hopper for autonomy, a bowl feeder that orients the part, a linear feeder that acts as a buffer for correctly oriented parts, and an escapement that presents the parts one by one for pick-and-place.

All feeders are mounted on their own base plate ready for installation in the line, fitted with a Harting quick connector for control directly via the client's PLC, and coated with a special finish for better sliding of the plastic parts.

Hopper for autonomy

A hopper on each system extends autonomous operation and reduces the need for frequent manual refilling.

Harting connector for fast integration

All 6 systems connect directly to the production line PLC via a Harting plug, with no separate control cabinet.

Coating for better sliding

A special coating on the bowls and tracks improves the sliding of the plastic GFP parts and reduces jams.

03 - Result

Six feeding systems ready for pick-and-place assembly

6 systems
bowl and linear feeders delivered for one assembly line
AFAG
vibratory drive used on all 6 feeding systems
Harting
quick connector for control directly from the production line PLC
1 by 1
the escapement presents parts one at a time for robotic picking
Gallery

Gallery

ENSO vibratory feeder system for metal components at Sensata Technologies
ENSO vibratory feeder system with hoppers for extended autonomy at Sensata Technologies

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