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Case studyFeeding systems
DU
Domagoj Uđbinac··2 min read

Feeding springs without tangling for ESCO Fofonjka

The OPRA rotary drum feeder feeds springs one at a time into the outlet tube at ESCO Fofonjka in Bjelovar - inserting a ball in front of each spring to prevent tangling, with its own Siemens LOGO! control.

ESCO Fofonjka logo
ENSO OPRA drum feeder for springs at ESCO Fofonjka
Client
ESCO Fofonjka
Location
Bjelovar, Croatia
Year
2023
Industry
Manufacture of springs and metal components
01 - Challenge

In a conventional vibratory bowl, springs tangle before entering the outlet tube

ESCO Fofonjka needed springs fed one by one into an outlet tube, without the tangling typical of coiled parts in conventional vibratory sorting.

The requirement also included the system's own control, independent of the production line PLC.

02 - Solution

A rotary drum with LOGO! control and an anti-tangle ball

We built the OPRA drum feeder: a variable-speed electric motor turns a drum that lifts the springs and releases them onto a linear feeder, which guides them one at a time to the outlet tube.

Before a spring enters the tube, the system also inserts a ball in front of it so that the springs do not tangle again in the row. The system's actuators are a vibrator, a motor and pneumatics, and the whole system is controlled by its own Siemens LOGO! PLC.

Anti-tangle ball

Inserting a ball in front of each spring prevents the parts from tangling again in the row leading to the tube.

Variable drum speed

A variable-speed electric motor matches the spring supply to the process cycle time.

Standalone LOGO! control

The system has its own PLC control (Siemens LOGO!) and does not depend on the client's line.

03 - Result

Single, untangled feeding of springs to the outlet tube

1 by 1
springs fed individually into the outlet tube
+ ball
inserted in front of each spring to prevent tangling
LOGO!
the system's own Siemens PLC control
3 actuators
vibrator, motor and pneumatics in the system
Gallery

Gallery

Side view of the OPRA drum feeder through its transparent cover, with springs in the drum
Video

Feeder in operation

Videos of our other machines and devices are available on:

ENSO Automation YouTube channel

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