PLC programming of production lines and machines
Our engineers have spent years in the field throughout Germany, directly involved in projects at BMW and VW. With expertise in the Siemens (TIA Portal) and Beckhoff (TwinCAT 3) ecosystems, we bring proven German engineering quality tailored to your needs.
Customer value
What implementing our solutions delivers
Maximum productivity
Eliminating bottlenecks and optimizing every process step speeds up the cycle time.
High reproducibility and quality
Every product identical, without variations caused by the human factor.
New features for old lines
A retrofit of old lines brings functions that were previously not cost-effective.
Safe machines
Safety systems in accordance with legal regulations for stable operation.
Our solutions
For your production
Technology standard
Siemens & Beckhoff
We program on both platforms. The choice depends on the machine's requirements and on the standard used in the customer's plant.
Siemens TIA Portal
Standardization and the ENSO standard
Our approach to S7-1200/1500 platforms is based on maximum automation of the programming process itself through the internal ENSO standard.
- Automatic import of the IO list directly from EPLAN into TIA Portal
- Modular SCL architecture - FB blocks from the ENSO Global library
- Automatic generation of alarm texts (1,000+ messages per project)
- Visual monitoring and HMI interfaces in real time
Beckhoff TwinCAT 3
Ultra-fast motion control
For projects that require extreme speed and precise synchronization.
- Electronic camming - replacing mechanically coupled systems for greater flexibility
- PC-based control architecture for processing complex algorithms
- EtherCAT integration for ultra-fast peripheral response
Partnerships
18 years of cooperation with trusted partners
Alongside close cooperation with Croatian manufacturers, we maintain a special relationship with two international partners.
Automotive industry automation
Dingolfing, Germany
A partnership we have maintained for 18 years, almost since the company was founded, through numerous automation projects in the automotive industry.
Warehouse logistics automation
Bad Friedrichshall, Germany
Long-standing cooperation on warehouse logistics automation projects for distribution centers.
Delivered projects
References
Battery module production line
Programming of a laser welding station for battery modules with Keyence laser positioning and compliance with the BMW TMO3 standard.
Parcel logistics lines
EPLAN design and offline PLC software with development of standard blocks, from the first line in Frankfurt to five lines on site in Unna.
Integration of complex lines for Mercedes and VW
Master-slave architecture across four high-tech production lines, with integration of vision systems and QR code readers.
Questions and answers
Frequently asked questions
What is the difference between Siemens and Beckhoff PLC control?
We use Siemens TIA Portal for robust and complex lines with a large number of stations and I/O signals. We choose Beckhoff TwinCAT 3 when extreme speed and motion precision are the priority - the PC-based control architecture and EtherCAT communication enable cycle times that standard controllers cannot achieve.
Do you retrofit older Siemens S7-200 and S7-300 systems?
Yes, control system retrofit and modernization is one of our specialties. If the mechanical part of the machine is sound, we replace the outdated PLC with the latest controllers, including secure software migration and a new HMI visualization for operators.
How long does PLC programming of a production line take?
It depends on the complexity - a single station can be completed in a few weeks, while complex networks of interconnected lines with several hundred I/O devices (such as our projects for BMW and Element Logic) take several months from engineering to commissioning.
Do you also design the electrical documentation for the PLC system?
Yes. Our standard workflow includes creating the electrical schematics in EPLAN, exporting the IO list directly into TIA Portal and programming according to the internal ENSO standard - eliminating human error at the earliest stage of the project.
Have a line that needs to be automated or sped up?
Describe the current situation and your goal - our engineering team will give you non-binding technical feedback.