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MachineElectronics industry

EPRI - Electronic component marking machine

A machine that uses two-axis servo positioning to mark electronic components in a tray, piece by piece, for TDK Šumperk.

Due to confidentiality with our client TDK Šumperk, photos of the EPRI machine are not publicly available.

Client
TDK Šumperk
Location
Šumperk, Czech Republic
Year built
2018
Actuators
Servo axes (X, Y), Markem-Imaje printer
Control
S7-1500 PLC, HMI panel
Printer communication
Ethernet, recipe-based telegrams
How it works

Marking components in XY space based on axis position

EPRI marks electronic components for TDK Šumperk in the Czech Republic. A tray of unmarked components is inserted into the machine onto a fixture that positions it correctly, and positioning in XY space is performed by two servo axes that carry the printer head.

The printer head height (Z axis) is set manually, while the PLC controls the X and Y axes, receives their position information and, depending on the axis position, sends a command to the printer to perform the marking. The printer head is a Markem-Imaje unit with predefined print messages and communicates with the PLC over Ethernet - depending on the recipe, the PLC sends telegrams that change the message the printer prints. At the end of the process the axes return to their initial position and the tray can be removed from the machine, holding identically marked electronic components ready for further processing.

Control

Interface and control logic

The machine is controlled by a PLC, while operator interaction with the machine is handled through an HMI panel and push buttons.

Physical control station

  • HMI panel
  • Push buttons for machine control
  • Manually adjustable Z axis of the printer head

Functionality

  • Monitoring of X and Y axis positions during the cycle
  • Signaling of marking completion
  • Printer status monitoring
Installed equipment and features

Technical details

Two-axis positioning

Two servo axes in XY space guide the printer head to every component in the tray.

Adjustable head height

The Z axis of the printer head is set manually to match the height of the components in the tray.

Repeatable marking

The PLC sends the print command only at the exact axis position, so every component receives an identical mark.

Gallery

Control cabinet

Siemens S7-1500 PLC, power supplies and safety relays in the control cabinet of the EPRI machine, TDK Šumperk
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