ZUBKO - Machine for optical inspection of tooth segments
A station that uses vibratory feeders to bring tooth segments to a camera, measures the tooth dimensions on every part and gently lines up good parts before lowering them into a box.
Optical tooth inspection with gentle stacking of good parts
The parts are poured into a hopper, from which a conveyor feeds them to a bowl feeder. The feeder bowl has a wear-resistant coating because the parts are heavy and metallic. The bowl feeder then positions the parts in the machine, where an industrial camera captures them and a PC running the OPKO software processes the image and measures the tooth dimensions of each tooth segment.
OPKO compares the measured dimensions with the specified tolerances. Bad parts are rejected immediately, while a pusher lines up the good parts on a slat - once the entire row is filled, the slat gently lowers them into the box to prevent damage. The box is indexed in the process so that the parts are stacked evenly.
Interface and control logic
A standard operator interface: an HMI panel with physical start/stop buttons below it - the same control station operators know from other ENSO machines. Next to the machine there is also a separate monitor connected to the PC running the OPKO software, which shows the image of each part with its measured dimensions in real time and highlights damage on NOK parts.
Technical details
Control cabinet and optical inspection
Machine in operation
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